17 of ~123 facilities (NA scope)803 dock doors1,783 trailer spots3 rail-served
We core-sampled 17 of ~123 plants and DCs, the largest manufacturing and distribution sites spanning the K-Cup, soda and tea flows, including the Allentown PA combo plant and the Irving TX market
Network size: Keurig Dr Pepper FY2024 Form 10-K, Item 2 Properties (SEC, kdp-20241231.htm) - 123 US principal facilities (24 production plants + 99 warehouse and distribution centers) (2024-12-31)
Public audit. Not affiliated with Keurig Dr Pepper. Data from satellite imagery + public records.
Click any site for its gate, docks, and drop yards. No badge, no NDA, just what a driver sees.
Your TMS runs the road. Your WMS runs the building. The yards are the tier between them, and they were never on the network.
Every truck gets re-keyed, re-queued, and re-found at each step. The lost time lives between the steps, which is why no single tool ever fixed it. The audit below is that gap, measured on your real yards.
A real audited site, played gate→dock→exit on the true yard geometry. Switch sites with the picker.
Driver rolls past the gate, looks for instructions on where to drop.
Movement durations are honest floors set by yard geometry; the uplift lands on the wait fields (queue + dispatch + secondary checkpoints). “Today” timings reflect the radios-and-clipboards world; “With YardFlow” reflects the protocol acting end-to-end. We may be wrong about parts of this, your actual numbers will tell us where.
Read from satellite + Street View across all 17 facilities. At a comparable network, Primo Brands cut drop-and-hook turns from ~48 to ~24 min. Set your real volumes and margins in the calculator to put a number on it.
Three patterns held across the sites we sampled. None of them show up on a facility list. All of them change how the yard runs.
Allentown PA runs 130 dock doors. KDP's largest manufacturing-and-distribution combo facility.
Irving TX is 117.4 acres of beverage distribution. Dr Pepper's headquarters market.
3 of 17 audited sites are rail-served. Inbound coffee and sugar move on rail.
This audit is the evidence. The model is the math. Open the calculator seeded with Keurig Dr Pepper’s audited yards, set your real volumes and margins, and it sizes the opportunity to the dollar.
This deep-dive is the evidence behind the /for/keurig-dr-pepper memo.
Tell us where we got it wrong, or see what 15 minutes of orchestration looks like on your worst site.
A 30-minute call, direct with Casey. We show you what we found across your yards, you tell us straight where it fits and where it does not. If the call goes well, we talk pilot. If not, you keep the analysis.
None of these times work? Email me at casey@freightroll.com or call or text me at 410-236-7434, and we’ll find one.
Casey Larkin, YardFlow. Jake, our founder, joins when it helps.
